FRONIUS TPS 5000 PDF

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It was conceived and designed from first principles, from the ground up. As a result, it has decisively improved the weld properties, optimised the communication between man and machine, and perfected the handling. The pursuit of quality has increased the demands on the welder exponentially.

He is the human link between two materials, and the modern welding system is the amplifier of his senses. This not only requires an adaptation of the welding processes, but also a revision of the interface between man and machine. It improves weld seam quality, enables easy adaptation of the system to meet new challenges and allows unprecedented simplicity in the interaction between man and machine.

The much faster processor performance means that many new control variables can now be measured. This makes it possible to analyse — and thus to control — the welding process even more accurately.

The positive effects of this include less spattering in the dip transfer arc process, improved droplet detachment, an even more stable arc at simultaneously higher welding speeds, controlled ignition properties, and much else besides.

Welding has never been as simple, and with such impressive quality. Images The lightest push-pull torch in the world Thanks to its compact design, the new PullMig torch is scarcely any larger than a conventional torch — yet still delivers incomparable precision. Its overall weight is only around a third that of comparable models.

The lightest push-pull torch in the world Thanks to its compact design, the new PullMig torch is scarcely any larger than a conventional torch — yet still delivers incomparable precision. Next Water-stop connector The new water-stop connector reliably prevents coolant seepage when the torch neck is changed on Multilock torches.

Even while the cooling system is still running! Water-stop connector The new water-stop connector reliably prevents coolant seepage when the torch neck is changed on Multilock torches. The newly developed water-stop connector prevents coolant seepage when the torch neck is changed. Next Staying cool The new torches set up a milestone in cooling technology.

The entirely newly developed wearing parts result in much less radiant heat being absorbed. Combined with optimised routing of the coolant-flow, this makes it possible for welders to change the gas nozzle with their bare hands only around 90 seconds after welding at A! Staying cool The new torches set up a milestone in cooling technology. Next Changing the inner liner The new inner-liner clamping piece makes it easy to clamp the inner liner, with no need for any tools.

This makes the welding even more precise and cuts gas-losses to approx. The wire diameter is quick and easy to see from the colour-coded marks. Changing the inner liner The new inner-liner clamping piece makes it easy to clamp the inner liner, with no need for any tools. Next With 15 mm stickout, little or no difference can be seen left: with penetration-stabilisation control, right: without The continuously adjustable penetration-stabilisation control compensates for the torch stand-off distance to the workpiece by reacting to it with changes in the amperage.

This active wire control gives the arc additional stability and makes the penetration much more constant. Here is a comparison without and with penetration stabilisation: The longer the stickout, the bigger the difference in penetration The continuously adjustable penetration-stabilisation control compensates for the torch stand-off distance to the workpiece by reacting to it with changes in the amperage.

Here is a comparison without and with penetration stabilisation: With 25 mm stickout, little or no difference can be seen left: with penetration-stabilisation control, right: without The continuously adjustable penetration-stabilisation control compensates for the torch stand-off distance to the workpiece by reacting to it with changes in the amperage. Here is a comparison without and with penetration stabilisation: With 30 mm stickout, a significant difference can be seen left: with penetration-stabilisation control, right: without The continuously adjustable penetration-stabilisation control compensates for the torch stand-off distance to the workpiece by reacting to it with changes in the amperage.

Here is a comparison without and with penetration stabilisation: Next Perfect ignition The ignition energy is intelligently adapted to the welding operation: depending on the actual wire temperature at the instant of arc initiation, either less or more energy may be fed in as needed. This results in perfect ignition — over and over again.

Next MIG-Torches: thermal management - maximum gas nozzle temperature Energy efficiency, resource conservation and sustainability are issues which will shape our future. FRONIUS is rising to this challenge; by resolutely developing new technologies and solutions, it is striving to manage and make intelligent use of energy in its welding systems. Connection hose pack: optimized wire cross section Energy efficiency, resource conservation and sustainability are issues which will shape our future.

PowerConector: optimized current supply Energy efficiency, resource conservation and sustainability are issues which will shape our future. PowerConnector: electrical power loss at A Energy efficiency, resource conservation and sustainability are issues which will shape our future.

New gas nozzle: gas preflow time reduction Energy efficiency, resource conservation and sustainability are issues which will shape our future. FSC: optimized current path Energy efficiency, resource conservation and sustainability are issues which will shape our future. Next Arc Engine The high-speed system architecture permits unprecedented measuring and control rates, and with the new Arc Engine the result is the best arc in the world.

This makes the welding process even stabler and cleaner, as well as faster. Next Optimised ergonomic design The shape of the torch has been completely re-designed. Besides this, an anti-kink device prevents any kinking of the hose. Perfect for dark welding environments.

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